Companies of any size are actually applying lean manufacturing. Companies no more than a dental professional office are blogging about using lean manufacturing strategies to enhance the process minimizing costs.
If your clients are contemplating getting a lean manufacturing consultant, they most likely need one. When the expertise doesn’t exist inside the corporation, energy is going to be lost and cash spent unnecessarily before the lean manufacturing consultant is hired.
If the organization has lean manufacturing knowledge of-house, the issue then becomes certainly one of execution and implementation. Can the in-house expert execute the lean implementation plan inside the needed time period and budget? Furthermore, will the expert get the needed management dedication to implement lean manufacturing?
It’s quite common to determine organizations employ a consultant and commit the sources that otherwise ‘t be committed. Is the fact that fair towards the in-house consultant? No, but as the saying goes, “it’s what it’s”. Whether it takes an outdoors lean manufacturing consultant to produce a method of massive waste elimination and cost creation, will it really matter over time?
From the corporate view, the only goal would be that the waste elimination occurs and cost is produced.
Lean manufacturing consultants are frequently proficient at motivating the business into action. Sure, one good reason may be the corporation is having to pay for services so it’s more compelled to take full advantage of it. Also, unless of course the lean manufacturing consultant will probably be compensated to wander around, the organization will most likely create a concerted effort to implementation.
When the organization comes with an in-house lean manufacturing expert and top management commitment, the only real need to hire an outdoors lean manufacturing consultant could be for further sources or ideas. A great outdoors consultant has witnessed many enhancements in various organizations with various products. The consultant has unquestionably observed or been associated with a couple of failures, and therefore has got the experience and understanding to avoid or minimize it.
The initial step in figuring out the requirement for a lean manufacturing consultant is definitely an operational analysis. Every area from the organization ought to be assessed, including manufacturing, maintenance, engineering, shipping, purchasing, administration, and purchasers. The magnitude from the waste ought to be quantified.
When completed from the assessment, the requirement for a lean manufacturing consultant will end up transparent.
It is important for that organization and managers to help keep a balanced view. This can’t be mandated, but encouraged through written examples, benchmarking visits back and forth from others with effective lean manufacturing implementations.
It’s not uncommon for any good lean manufacturing consultant to lessen price of good offered by 10%. This very high number shouldn’t be proven towards the entire organization in advance. It should not be hidden, but any high number would initially bring fear in to the organization.
All lean manufacturing implementations ought to be preceded having a commitment of no job loss consequently. The organization ought to be in advance and hones about waste elimination, job combinations, and position elimination, but also needs to invest in keeping all employees with the process.
Clearly, potential outdoors conditions wouldn’t permit an assurance, but when an organization wants total participation and maximum success, they’re not going to put people unemployed because of a lean manufacturing initiative.
When positions are eliminated through lean manufacturing tools, individuals employees should end up part of the 5S or kaizen teams. This only boosts the sources and concentrate enabling more waste elimination.